University of Waterloo research group

Clean nickel for a low-carbon future

Modernizing carbonyl refining to produce high-purity Class 1 nickel from primary and recycled feedstocks for the battery supply chain.

Technology platform

Vapometallurgical refining for clean nickel production

Vapometallurgy combines closed-loop carbonyl chemistry with reactor engineering to recover battery-grade nickel from diverse primary and recycled feedstocks.

01

Feed preparation

Nickel-bearing materials are conditioned for gas-solid reaction, supporting sulfides, oxides, black mass, and metal scrap streams.

02

Selective carbonylation

Controlled carbon monoxide chemistry forms volatile metal carbonyls, enabling targeted separation without acid leaching or liquid effluent.

03

Clean decomposition

Thermal decomposition yields high-purity nickel products while process gases are recovered for closed-loop operation.

Research focus

From fundamental chemistry to scalable reactors

The program connects carbonyl chemistry with practical reactor design, targeting flexible feedstocks, cleaner flowsheets, and high-purity nickel products.

01

Feedstock flexibility

Treats sulfide ores, oxide ores, recycled battery black mass, and nickel-containing metal scrap to support both primary mining and circular economy pathways.

02

Lower-impact processing

Explores closed-loop carbonyl refining with no acid consumption, no liquid effluents, and relatively low energy requirements.

03

Specialty nickel products

Develops pathways for high-value nickel powders, foams, and specialty materials beyond conventional refining outputs.

04

Scalable reactors

Designs and tests bench-scale reactors, novel heating concepts, gas-phase delivery methods, and geometries suited to industrial deployment.

People

Research team

Komal Habib

Komal Habib

Associate Professor & MEB Academic Director
School of Environment, Enterprise and Development

Vlad Paserin

Vlad Paserin

Research Associate
Department of Chemical Engineering

Ben Stan

Ben Stan

MASc Student
Department of Chemical Engineering

Publications

Latest work

4 publications
COM 2024Conference paper

Revisiting the Mond Process: The Greenest Approach to Battery-Grade Nickel, Iron, and Cobalt?

Vladimir Paserin, Vahid Barahimi, Param Dave, Alex Cimprich, Eric Croiset, Steven Young

Conference of Metallurgists (COM 2024), 1483-1486, 2024.

View publication
Critical Minerals '24PDF

Reduction/Carbonylation Flowsheet for the Extraction of Critical Metals from Mixed Hydroxide Precipitate (MHP)

Dmitri S. Terekhov, Colwyn S. van der Linde, Rodney P. Reynolds, Vahid Barahimi, Param Dave, Vladimir Paserin, Eric Croiset

Critical Minerals '24

Open PDF
CSChE 2024Conference presentation

Development of a High-Pressure TGA-Based Vapometallurgical Reactor for Critical Metals Extraction: Focus on Ni, Fe, Co

Param Dave, Vahid Barahimi, Vladimir Paserin, Eric Croiset

Canadian Chemical Engineering Conference (CSChE 2024), 2024

CSChE 2025Conference presentation

Development of a High-Pressure TGA-Based Vapometallurgical Reactor for Critical Metals Extraction: Focus on Ni, Fe, Co

Vahid Barahimi, Param Dave, Vladimir Paserin, Eric Croiset

Canadian Chemical Engineering Conference (CSChE 2025), 2025

Contact

Start a conversation

For collaboration, research, or industry inquiries, contact the Vapometallurgy research team.

Email: vbarahim@uwaterloo.ca

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